Explore our heavy-duty strength equipment lines, custom kettlebell racks, power cages, and plate-loaded systems built for extreme commercial durability.
Why custom OEM metal fabrication, tray angle ergonomics, structural loading physics, and protective vulcanized rubber deck liners dictate commercial longevity.
In high-traffic commercial training facilities, kettlebell racks endure severe point-load impacts. Substandard 1.5mm or 2.0mm light gauge steel racks experience tray deflections and weld fatiguing under concentrated loads of competition kettlebells (ranging from 8kg to 48kg each).
Our OEM manufacturing process specifies Q235/Q355 structural steel tubing with an 11-gauge (3.0mm nominal wall thickness) profile. The upright supports are laser-cut and robotic MIG-welded to structural gussets, eliminating flexing under a total payload capacity exceeding 1,500 kg across a standard 3-tier horizontal bay layout.
Improper kettlebell retrieval leads to wrist shear strain and accidental floor drops. Standard flat shelves force users to overreach, while overly steep angle shelves cause spherical weights to roll forward against retention lips.
We manufacture custom kettlebell storage shelves with a precision-engineered 15° forward tilt. This bio-mechanically optimized tilt allows immediate visual identification of weight markings while facilitating natural power-zone retrieval without pinching fingers against upper tier frames, matching EN ISO 20957 Class S commercial safety requirements.
As an established manufacturer registered in Estonia under OÜ Prof Gym Equipment (Founder: Vasyl Ilkiv), HARTIS Strength brings over a decade of hands-on industry expertise to global equipment distributors and fitness chains.
Whether you require custom laser-cut corporate branding plates, custom RAL powder coat colors to match gym interior aesthetics, or expanded 4-tier modular configurations, our engineering team delivers production-ready 3D CAD models within 48 hours.
| Engineering Specification | HARTIS OEM Commercial Storage Rack | Standard Commercial Storage Racks | Impact on Facility & Lifespan |
|---|---|---|---|
| Steel Tube Gauge | 3.0mm (11-Gauge) Q235/Q355 Steel | 1.8mm – 2.0mm Commercial Steel | Zero tray deflection, zero weld fatigue under max load. |
| Tray Deck Protection | High-Density Vulcanized Rubber Liners (3mm) | Plain Bare Steel or Thin PVC Sheet | Prevents noise pollution, chip damage, & kettlebell rust. |
| Powder Coating Tech | Dual-Coat Electrostatic Powder (80-120μm) | Single Spray Paint Coating | Passes 500-Hour Salt Spray Anti-Corrosion Test. |
| Structural Load Limit | Tested up to 1,500 kg (3,300 lbs) | 400 kg – 600 kg Max Rating | Safely holds complete heavy kettlebell run (4kg to 48kg pairs). |
| Certification & Standard | EN ISO 20957-1 Class S Compliant | Uncertified / Basic Factory Test | Fulfills commercial insurance & institutional standards. |
| Customization Options | Laser Branding, Custom RAL, Modular Expansion | Fixed Size, Standard Black/Grey Only | Builds unified brand identity for gym chains & OEMs. |
Discover how modern facility management, spatial efficiency, custom branding, and streamlined DDP logistics are shaping global strength equipment sourcing.
Modern commercial gyms, CrossFit boxes, and boutique functional training studios can no longer afford dedicated single-purpose storage racks that waste floor area. The trend is shifting rapidly toward multi-functional storage ecosystems.
Our OEM manufacturing capabilities allow clients to combine flat kettlebell shelves, angled dumbbell cradles, bumper plate storage pegs, and resistance band hooks into unified modular upright frames, maximizing square-meter revenue.
Commercial gym chains treat strength equipment as an extension of their corporate identity. Fixed standard gray or black powder coat stock items are being replaced by tailored brand color matching.
We provide over 40 custom RAL powder-coat options with a low minimum order threshold of just 6 units per color finish, enabling equipment dealers and facility developers to order branded equipment with zero color surcharge.
B2B fitness buyers are moving away from traditional FOB port terms that force them to navigate complex customs clearance, port demurrage fees, and domestic freight arrangements independently.
HARTIS Strength delivers complete turnkey procurement with Delivered Duty Paid (DDP) shipping terms across 27+ EU nations, the UK, UAE, Thailand, and Indonesia, ensuring landed prices with customs clearance and tail-lift delivery included.
From initial 3D layout engineering to automated laser fabrication, robotic welding, anti-corrosion coating, and final pre-shipment assembly inspection.
Our mechanical engineers construct complete 3D SolidWorks models and conduct Finite Element Analysis (FEA) to verify structural load limits before steel cutting begins.
Structural steel tubes are cut using high-precision fiber lasers. Mounting plates and gussets are joined using multi-axis robotic MIG welding arms for pristine weld beads.
Frames undergo automated steel shot-blasting to remove surface oxidation, followed by electrostatically applied thermo-cured powder coating (80–120 microns thick).
100% pre-shipment trial assembly. Products are wrapped in protective foam armor and packed into heavy-duty reinforced wooden crates for seamless DDP global transport.
Get clear, authoritative answers regarding custom manufacturing, minimum order quantities, certification, lead times, and global DDP shipping terms.
There is no strict unit minimum for standard equipment runs. For customized frame colors or bespoke laser-cut brand logo side panels, our minimum runs at just 6 units of that specific finish. Orders below 6 units run in standard commercial black or dark gray powder coat at no extra charge.
Yes. As a direct OEM manufacturer, we engineer 2-tier, 3-tier, and multi-bay continuous modular rack designs. We customize tray lengths from 1.2 meters up to 2.4 meters based on your facility's spatial floor plans or equipment kit requirements.
We strictly utilize 11-gauge (3.0mm) structural steel tubing and laser-cut steel plates. This heavy specification guarantees structural integrity, preventing tray bowing under max loads of heavy cast iron or competition kettlebell sets up to 1,500 kg.
Our kettlebell shelves feature 3mm thick vulcanized rubber liners fastened securely to the steel tray base. These liners absorb metal-on-metal impact noise in commercial weight rooms, protect powder-coated kettlebell bell bottoms from chipping, and prevent rust buildup.
Yes. All HARTIS Strength commercial equipment and structural storage systems are tested and compliant with EN ISO 20957-1 Class S (Commercial Use) standards. Formal declaration of conformity documents and test reports are available upon request for gym fit-out audits.
Production cycles run between 30 to 60 days from confirmed order design to factory packing line. Transit time via ocean or road freight under DDP terms takes approximately 14 to 35 days depending on destination port, delivering installed equipment right to your gym floor in 10 to 12 weeks total.
DDP terms mean HARTIS Strength manages the complete logistics pipeline: ocean freight forwarding, export clearance, import duties, customs brokerage, VAT processing, and final tail-lift unloading at your gym site. The price agreed upon during project brief confirmation is your total landed price—with no unexpected hidden fees.
We provide a 10-Year Structural Welded Frame Warranty on all commercial storage racks and strength equipment. Powder coating finishes and rubber tray liners are backed by a 1-Year commercial warranty. Replacement wear parts are held in our EU distribution facility for 5-day dispatch.
Absolutely. Send us your architectural floor plan or room dimensions, and our design team will provide a scaled 3D layout rendering along with an itemized equipment list and landed DDP quotation within 2 to 3 working days, completely free of charge.
You can start by clicking the Inquire Now conversion button below to contact our engineering team directly. Provide your target equipment quantities, spatial footprint, custom color specifications, and delivery location to receive your project brief and quotation pack within 24 hours.
Connect directly with our engineering team in Estonia. Send your facility floor plans, target opening dates, or custom dealer requirements for a full 3D layout and landed DDP quote within 3 working days.
Factory Direct Accountability · EN ISO 20957 Class S Certified · 10-Year Structural Frame Warranty
